Processing Archive - Autision Group GmbH https://autision.com/en/product-category/processing/ Just another WordPress site Thu, 16 Jun 2022 11:47:15 +0000 en-US hourly 1 https://autision.com/wp-content/uploads/2022/05/Logo_sign_only_small-1-150x150.png Processing Archive - Autision Group GmbH https://autision.com/en/product-category/processing/ 32 32 Cast Cleaning Cell https://autision.com/en/product/cast-cleaning-cell/ Thu, 02 Jun 2022 09:19:16 +0000 https://staging4.bol.stage.customers.brightsolutions.de/?post_type=bolproduct&p=3434 Home Robotic assisted fettling – Rely on the benefits of post-processing tasks through the use of robots, intelligent sensor technology and tooling technologies. ASK US...

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Cast Cleaning Cell

Robotic assisted fettling – Rely on the benefits of post-processing tasks through the use of robots, intelligent sensor technology and tooling technologies.

ASK US ANYTHING

With the Cast Cleaning Cell, fettling becomes an entirely different experience. Because

  • Employees are relieved of this heavy and dangerous activity
  • the intensity of the post-processing is individually adjusted to the respective deviations
  • the quality of the castings remains permanently constant and at the highest level
  • automated fettling ensures shorter cycle times and thus higher yields

Case Study of Cast Cleaning Cell

Study the improvement of  efficiency and flexibility through the Cast Cleaning Cell in the production of Heidenreich and Harbeck GmbH .

DOWNLOAD
Gussputzzelle 2

Key points

With the fettling cell, the machining process is individually optimized on the respective workpiece. Accordingly, it can be used in every step of production.

High repeatability even with different ridge characteristics

Easier working conditions for your employees

Upstream Contour Detection

Deflectable and sensor-assisted molds

Applications

Explore different possible applications for robot-assisted processing steps in manufacturing operations.
Deburring, Processing

RobiCut
Deburring, Processing

RobiCut
With the modular principle, we solve every problem of automated finishing. So you can deburr, grind, cut, mill or brush almost any material and...
Inspection, Mobile Robotics, Polishing, Processing

RoboMill
Inspection, Mobile Robotics, Polishing, Processing

RoboMill
With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge. ASK US ANYTHING Ensure the Finest...
Grinding, Processing

Robomill+
Grinding, Processing

Robomill+
Surface machining of large components from a batch size of 1 –set up faster than ever with RoboMill+. ASK US ANYTHING Surface processing for...

You want to make your production more efficient through automation?

Contact us to find individually tailored solutions for your operation. In the last 40 years we have solved many more tasks than we can list here.

Optimize production through automation

Why process automation?

In addition to decreasing production costs and increasing quantities, robot-based machining solutions reduce the burden on those employees who previously had to perform these tasks manually.


Flying chips and the use of heavy tools, such as cutting and grinding wheels, pose an acute risk of injury to their employees. It is not for nothing that trade associations demand the use of automation technologies to provide employees with an ergonomic working environment and thereby protect them from monotonous and physically demanding activities.

Gussputzzelle

Optimal division of labor between humans and robots ensures high safety

To further increase the safety aspect, the mold change takes place in a designated safety zone. The operator can carry out a mold change in this zone while the robot is simultaneously working on the casting.

Tool wear is automatically checked in the process within a few seconds. In this way, the wear material is utilized to the maximum and the operator of the system knows at all times how many operations are still possible with this tool. This allows him to react in time and safely replace the wheel.

Example laser weld seam inspection

Robiscan is a high-end inspection system for tactile laser welding and soldering seams. It reliably detects even the smallest defects such as pores or splatters (to 50µm) while at the same time keeping the pseudo defect rate to a minimum (to 0.004%). Numerous large premium OEMs use Robiscan as standard in their production.

This high level of reliability is achieved through numerous in-house developments, such as the hardware-independent vibration compensation or the powerful evaluation procedures. Robiscan determines up to 40 geometric characteristics (e.g. depth, width, diameter, etc.) for each defect. As user, you can define the inspection rules, where required.

3D-Inlineprüfung

Solutions

Choose between robot-based handling of workpieces, automatic inspection and measurement of production parts or robot-controlled deburring, polishing or grinding.
Solution

Processing

Solution

Processing

  • Deburring
  • Cast Cleaning
  • Grinding
  • Polishing
Solution

Handling

Solution

Handling

  • Palletize and Depalletize
  • Automated Machine Loading and Unloading
  • Bin Picking
Solution

Robot Vision

Solution

Robot Vision

  • Surface Inspection
  • Metrology
  • Bin Picking
Solution

Mobile Robotics

Solution

Mobile Robotics

  1. Automated Machine Loading and Unloading
  2. Palletizing and Depalletizing
  3. Testing

The post Cast Cleaning Cell appeared first on Autision Group GmbH.

]]> RobiCut https://autision.com/en/product/robicut/ Thu, 02 Jun 2022 09:19:16 +0000 https://staging4.bol.stage.customers.brightsolutions.de/?post_type=bolproduct&p=3435 Home With the modular principle, we solve every problem of automated finishing. So you can deburr, grind, cut, mill or brush almost any material and...

The post RobiCut appeared first on Autision Group GmbH.

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RobiCut

With the modular principle, we solve every problem of automated finishing. So you can deburr, grind, cut, mill or brush almost any material and any workpiece size.

ASK US ANYTHING

The Allrounder Robicut

In order to be able to process different materials and component sizes with maximum flexibility, we have developed a cell concept for robot-based finishing. The result is called Robicut.

Following the modular principle, Robicut is composed of flexible handling and feeding technology, innovative image processing systems and individually selected tools.

Key points

The Robicut covers applications such as milling, brushing or grinding and can be used on a wide variety of materials.

Quality improvement and consistency

Ensuring constant dimensional accuracy

Higher yields through shorter cycle times and production

Reduced load on employees

Applications

Explore different possible applications for robot-assisted processing steps in manufacturing operations.
Cast Cleaning, Processing

Cast Cleaning Cell
Cast Cleaning, Processing

Cast Cleaning Cell
Robotic assisted fettling – Rely on the benefits of post-processing tasks through the use of robots, intelligent sensor technology and tooling technologies. ASK US...
Inspection, Mobile Robotics, Polishing, Processing

RoboMill
Inspection, Mobile Robotics, Polishing, Processing

RoboMill
With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge. ASK US ANYTHING Ensure the Finest...
Grinding, Processing

Robomill+
Grinding, Processing

Robomill+
Surface machining of large components from a batch size of 1 –set up faster than ever with RoboMill+. ASK US ANYTHING Surface processing for...

You want to make your production more efficient through automation?

Then contact us to find individually tailored solutions for your operation.. In the last 40 years we have solved many more tasks than we can list here.

Optimize your production through automation

Module 1: Process

First, a tool is selected: e.g. spindle, blade, knife, saw and others are available. The post-processing can optionally be tool- or workpiece-guided.

Module 2: Image Processing

You would like to integrate optical or sensory measuring or testing tasks? Then we install the appropriate image processing method upstream or downstream, which, in addition to post-processing, realize e.g. measuring or testing tasks.

3D-Inlineprüfung
3D-Inlineprüfung

Module 3: Handling Technology

Depending on the component size, the ideal robot for your finishing task can be selected from a wide range of robot models and manufacturers.

Module 4: Material Flow/ Feeding

Conveyor belts, rotary positioners or other workpiece carrier systems are available as feeding methods. By using a tool changing station, different tools can be used for machining.

Module 5: Chip removal

Choose the preferred variant of chip removal. For example, by conveyor technology, suction or in the drawer system.

Module 6: Safety concept

We offer closed and open cell concepts with different safety models.

Module 7: Programming

Path planning for your finishing or deburring task is done according to your requirements: Fully automated, partially automated, manual or even interactive.

3D-Inlineprüfung

Solutions

Choose between robot-based handling of workpieces, automatic inspection and measurement of production parts or robot-controlled deburring, polishing or grinding.
Solution

Processing

Solution

Processing

  • Deburring
  • Cast Cleaning
  • Grinding
  • Polishing
Solution

Handling

Solution

Handling

  • Palletize and Depalletize
  • Automated Machine Loading and Unloading
  • Bin Picking
Solution

Robot Vision

Solution

Robot Vision

  • Surface Inspection
  • Metrology
  • Bin Picking
Solution

Mobile Robotics

Solution

Mobile Robotics

  1. Automated Machine Loading and Unloading
  2. Palletizing and Depalletizing
  3. Testing

The post RobiCut appeared first on Autision Group GmbH.

]]> RoboMill https://autision.com/en/product/robomill/ Thu, 02 Jun 2022 09:19:16 +0000 https://staging4.bol.stage.customers.brightsolutions.de/?post_type=bolproduct&p=3436 Home With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge. ASK US ANYTHING Ensure the Finest...

The post RoboMill appeared first on Autision Group GmbH.

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RoboMill

With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge.

ASK US ANYTHING

Ensure the Finest Surface Finishing Quality.

The automated solution in the form of the Robomill system ensures reproducible quality at the highest level, regardless of the operator’s state of mind on the day.


The special feature of the Robomill principle: It is possible to teach the robot a new process within a few minutes. For this purpose, an operator shows the robot boundary points and orientation changes on the workpiece surface. After a short parameterization on our intuitive user interface, the robot starts the polishing process. This makes the polishing of tool shapes up to batch size 1 worthwhile – without any programming knowledge at all.

Case Study of Robomill

Find out how Robomill has enabled Siegfried Hofmann GmbH to produce from lot sizes as small as 1

 

DOWNLOAD
Robomill_Bedienung

Key points

Robomill is a collaborative robot system for grinding and polishing applications. Use the Teaching By Demonstration technology to respond to customer requests or process changes at lightning speed. The system is compatible with robot models from different manufacturers, ranges and payloads.

Takes over up to 90 % of the polishing tasks

Monotonous tasks are transferred to the robot. The employee takes over particularly delicate areas and controls the robot

Setup time < 6 min

In just a few minutes, the system is set up thanks to an intuitive user interface and innovative assistance functions

Operates without CAD data

No geometry information is required from the workpiece to be machined

No programming skills required

A 30 min briefing is sufficient to be able to operate the system

Increases attractiveness of the workplace

Loads are transferred to the robot. The workplace becomes more interesting for technology-savvy younger people

Can be combined with roughness measurement

Non-contact optical measuring methods can supplement precision machining with quality assurance

Applications

Explore different possible applications for robot-assisted processing steps in manufacturing operations.
Cast Cleaning, Processing

Cast Cleaning Cell
Cast Cleaning, Processing

Cast Cleaning Cell
Robotic assisted fettling – Rely on the benefits of post-processing tasks through the use of robots, intelligent sensor technology and tooling technologies. ASK US...
Deburring, Processing

RobiCut
Deburring, Processing

RobiCut
With the modular principle, we solve every problem of automated finishing. So you can deburr, grind, cut, mill or brush almost any material and...
Grinding, Processing

Robomill+
Grinding, Processing

Robomill+
Surface machining of large components from a batch size of 1 –set up faster than ever with RoboMill+. ASK US ANYTHING Surface processing for...
Automated Machine Loading and Unloading, Handling, Mobile Robotics

Automated Machine Loading and Unloading
Automated Machine Loading and Unloading, Handling, Mobile Robotics

Automated Machine Loading and Unloading
Loading of all types of machines and equipment, feeding and removal of parts from machines, fixtures, equipment, testing machines, rotary indexing tables, machine tools,...
Handling, Mobile Robotics

Palletizing and Depalletizing
Handling, Mobile Robotics

Palletizing and Depalletizing
We optimize your manufacturing processes with sophisticated, automated handling solutions – even in harsh, industrial environments. ASK US ANYTHING Precise position determination as the...

You want to make your production more efficient through automation?

Contact us to find individually tailored solutions for your operation. In the last 40 years we have solved many more tasks than we can list here.

Optimize production through automation

Why automate the process?

The robot can be used economically, particularly for high variant diversity and small batch sizes, and enables the important finishing process to be insourced. This shortens supply chains and enables a faster response to customer inquiries.


In addition to increasing efficiency, we also enhance the attractiveness of their workplaces. When done manually, the vibrations during the polishing process often cause circulation problems in the fingers and problems in the shoulders and elbows. Robomill solves this problem completely. Our system ensures ergonomic work in this production area and reduces employee turnover.

Roboter_frei
NEU DSC03015

Teaching By Demonstration

Programming robots requires a lot of time, money and know-how? With the Teaching By Demonstration principle and our integrated path planning functions, we disprove this prejudice. Your polishing robot is already functional in two simple steps.

Step 1: Move the processing tool to the edge points of the surface to be processed as well as areas with orientation changes of the surface.

Step 2: Use our intuitive user interface to parameterize the robot path. Here, for example, a machining pattern, the contact force and the machining speed are specified.

New tasks can thus be adapted by the user within a very short time without having to spend money on external programmers.

Example surface inspection

Automation W+R has been focusing on surface inspection for over 40 years. We develop our own special detection processes. With these, we push the limits of what is technically reachable and can detect even the smallest defects such as dents/dells, scratches, notches, … even more reliably.

A specialty is the inspection of unpainted surfaces, for example sheet metal. These are usually more difficult to inspect than painted surfaces. But early inspection can save you even more costs. Our solutions range from the complete inspection of the entire car bodies with several robots, up to steel lamellas at a speed of 20 parts per second.

3D-Inlineprüfung

Solutions

Choose between robot-based handling of workpieces, automatic inspection and measurement of production parts or robot-controlled deburring, polishing or grinding.
Solution

Processing

Solution

Processing

  • Deburring
  • Cast Cleaning
  • Grinding
  • Polishing
Solution

Handling

Solution

Handling

  • Palletize and Depalletize
  • Automated Machine Loading and Unloading
  • Bin Picking
Solution

Robot Vision

Solution

Robot Vision

  • Surface Inspection
  • Metrology
  • Bin Picking
Solution

Mobile Robotics

Solution

Mobile Robotics

  1. Automated Machine Loading and Unloading
  2. Palletizing and Depalletizing
  3. Testing

The post RoboMill appeared first on Autision Group GmbH.

]]> Robomill+ https://autision.com/en/product/robomill-3/ Thu, 02 Jun 2022 09:19:16 +0000 https://staging4.bol.stage.customers.brightsolutions.de/?post_type=bolproduct&p=3437 Home Surface machining of large components from a batch size of 1 –set up faster than ever with RoboMill+. ASK US ANYTHING Surface processing for...

The post Robomill+ appeared first on Autision Group GmbH.

]]>
  • Home
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Robomill+

Surface machining of large components from a batch size of 1 –
set up faster than ever with RoboMill+.

ASK US ANYTHING

Surface processing for small batch sizes can be automated economically.

Grinding, polishing and brushing are typical surface finishing operations that are currently mostly performed manually.

With RoboMill+, a robot will take over these activities in the future. A new programming concept eliminates the time-consuming and training-intensive programming of tool paths, so that new workpieces can be machined within minutes. For this purpose, RoboMill+ combines classic industrial robots with intuitive path planning functions that anyone can master after a short introduction.

Weld and Braze Seam Inspection Robiscan

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Integer maximus facilisis quam vel laoreet. Aliquam non lacinia erat. Praesent ac metus cursus, varius augue vel, tempus nulla.

DOWNLOAD
3D-Inlineprüfung

Key points

Robomill+ is a robotic system for surface finishing. Use the Teaching By Demonstration technology to respond to customer requests or process changes at lightning speed. The system is compatible with robot models from different manufacturers, ranges and payloads.

Grinding surfaces or along a path

Monotonous tasks are transferred to the robot.

Loads > 100 kg and reaches > 3000 mm possible

Large components can be machined with heavy tools

Setup time < 20 min

In just a few minutes, the system is set up on a new component

Operates without CAD data

No geometry information is required from the workpiece to be machined

No programming skills required

A 45-minute briefing is sufficient to be able to operate the system

Increases attractiveness of the workplace

Loads are transferred to the robot. The workplace is becoming more interesting for technology-savvy younger people

Applications

Discover the different ways to integrate robot-based machining steps into your operation.
Cast Cleaning, Processing

Cast Cleaning Cell
Cast Cleaning, Processing

Cast Cleaning Cell
Robotic assisted fettling – Rely on the benefits of post-processing tasks through the use of robots, intelligent sensor technology and tooling technologies. ASK US...
Deburring, Processing

RobiCut
Deburring, Processing

RobiCut
With the modular principle, we solve every problem of automated finishing. So you can deburr, grind, cut, mill or brush almost any material and...
Inspection, Mobile Robotics, Polishing, Processing

RoboMill
Inspection, Mobile Robotics, Polishing, Processing

RoboMill
With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge. ASK US ANYTHING Ensure the Finest...

You want to make your production more efficient through automation?

Contact us to find individually tailored solutions for your operation. In the last 40 years we have solved many more tasks than we can list here.

Optimize Production Through automation

Solutions

Choose between robot-based handling of workpieces, automatic inspection and measurement of production parts or robot-controlled deburring, polishing or grinding.
Solution

Processing

Solution

Processing

  • Deburring
  • Cast Cleaning
  • Grinding
  • Polishing
Solution

Handling

Solution

Handling

  • Palletize and Depalletize
  • Automated Machine Loading and Unloading
  • Bin Picking
Solution

Robot Vision

Solution

Robot Vision

  • Surface Inspection
  • Metrology
  • Bin Picking
Solution

Mobile Robotics

Solution

Mobile Robotics

  1. Automated Machine Loading and Unloading
  2. Palletizing and Depalletizing
  3. Testing

The post Robomill+ appeared first on Autision Group GmbH.

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