Mobile Robotics Archive - Autision Group GmbH

RoboMill

Thu, 02 Jun 2022 09:19:16 +0000

RoboMill

With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge.

Ensure the Finest Surface Finishing Quality.

The automated solution in the form of the Robomill system ensures reproducible quality at the highest level, regardless of the operator’s state of mind on the day.

The special feature of the Robomill principle: It is possible to teach the robot a new process within a few minutes. For this purpose, an operator shows the robot boundary points and orientation changes on the workpiece surface. After a short parameterization on our intuitive user interface, the robot starts the polishing process. This makes the polishing of tool shapes up to batch size 1 worthwhile – without any programming knowledge at all.

Case Study of Robomill

Find out how Robomill has enabled Siegfried Hofmann GmbH to produce from lot sizes as small as 1

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Key points

Robomill is a collaborative robot system for grinding and polishing applications. Use the Teaching By Demonstration technology to respond to customer requests or process changes at lightning speed. The system is compatible with robot models from different manufacturers, ranges and payloads.

Takes over up to 90 % of the polishing tasks

Monotonous tasks are transferred to the robot. The employee takes over particularly delicate areas and controls the robot

Setup time < 6 min

In just a few minutes, the system is set up thanks to an intuitive user interface and innovative assistance functions

Operates without CAD data

No geometry information is required from the workpiece to be machined

No programming skills required

A 30 min briefing is sufficient to be able to operate the system

Increases attractiveness of the workplace

Loads are transferred to the robot. The workplace becomes more interesting for technology-savvy younger people

Can be combined with roughness measurement

Non-contact optical measuring methods can supplement precision machining with quality assurance

Applications

Explore different possible applications for robot-assisted processing steps in manufacturing operations.

Cast Cleaning, Processing

Cast Cleaning Cell

Cast Cleaning, Processing

Cast Cleaning Cell

Robotic assisted fettling – Rely on the benefits of post-processing tasks through the use of robots, intelligent sensor technology and tooling technologies. ASK US...

Deburring, Processing

RobiCut

Deburring, Processing

RobiCut

With the modular principle, we solve every problem of automated finishing. So you can deburr, grind, cut, mill or brush almost any material and...

Grinding, Processing

Robomill+

Grinding, Processing

Robomill+

Surface machining of large components from a batch size of 1 –set up faster than ever with RoboMill+. ASK US ANYTHING Surface processing for...

Automated Machine Loading and Unloading, Handling, Mobile Robotics

Automated Machine Loading and Unloading

Automated Machine Loading and Unloading, Handling, Mobile Robotics

Automated Machine Loading and Unloading

Loading of all types of machines and equipment, feeding and removal of parts from machines, fixtures, equipment, testing machines, rotary indexing tables, machine tools,...

Handling, Mobile Robotics

Palletizing and Depalletizing

Handling, Mobile Robotics

Palletizing and Depalletizing

We optimize your manufacturing processes with sophisticated, automated handling solutions – even in harsh, industrial environments. ASK US ANYTHING Precise position determination as the...

You want to make your production more efficient through automation?

Contact us to find individually tailored solutions for your operation. In the last 40 years we have solved many more tasks than we can list here.

Optimize production through automation

Why automate the process?

The robot can be used economically, particularly for high variant diversity and small batch sizes, and enables the important finishing process to be insourced. This shortens supply chains and enables a faster response to customer inquiries.

In addition to increasing efficiency, we also enhance the attractiveness of their workplaces. When done manually, the vibrations during the polishing process often cause circulation problems in the fingers and problems in the shoulders and elbows. Robomill solves this problem completely. Our system ensures ergonomic work in this production area and reduces employee turnover.

Teaching By Demonstration

Programming robots requires a lot of time, money and know-how? With the Teaching By Demonstration principle and our integrated path planning functions, we disprove this prejudice. Your polishing robot is already functional in two simple steps.

Step 1: Move the processing tool to the edge points of the surface to be processed as well as areas with orientation changes of the surface.

Step 2: Use our intuitive user interface to parameterize the robot path. Here, for example, a machining pattern, the contact force and the machining speed are specified.

New tasks can thus be adapted by the user within a very short time without having to spend money on external programmers.

Example surface inspection

Automation W+R has been focusing on surface inspection for over 40 years. We develop our own special detection processes. With these, we push the limits of what is technically reachable and can detect even the smallest defects such as dents/dells, scratches, notches, … even more reliably.

A specialty is the inspection of unpainted surfaces, for example sheet metal. These are usually more difficult to inspect than painted surfaces. But early inspection can save you even more costs. Our solutions range from the complete inspection of the entire car bodies with several robots, up to steel lamellas at a speed of 20 parts per second.

Solutions

Choose between robot-based handling of workpieces, automatic inspection and measurement of production parts or robot-controlled deburring, polishing or grinding.

Solution

Processing

Solution

Processing

Deburring
Cast Cleaning
Grinding
Polishing

Solution

Handling

Solution

Handling

Palletize and Depalletize
Automated Machine Loading and Unloading
Bin Picking

Solution

Robot Vision

Solution

Robot Vision

Surface Inspection
Metrology
Bin Picking

Solution

Mobile Robotics

Solution

Mobile Robotics

Automated Machine Loading and Unloading
Palletizing and Depalletizing
Testing

The post RoboMill appeared first on Autision Group GmbH.

Automated Machine Loading and Unloading

Wed, 01 Jun 2022 08:58:43 +0000

Automated Machine Loading and Unloading

Loading of all types of machines and equipment, feeding and removal of parts from machines, fixtures, equipment, testing machines, rotary indexing tables, machine tools, machining centers, etc.

ASK US ANYTHING

What task do robots perform on the machine?

Loading blanks into machine
Remove finished parts from the machine
Communicate with the machine
Blow off coolant and chips and clean parts
Downstream processes, e.g. deburring, polishing, testing or assembly

Weld and Braze Seam Inspection Robiscan

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Key points

Robot Uses Control Panel

Ergonomic Advantage

Industry and communication protocol

Digital input/output Signals

Applications

Discover the different ways to integrate automated handling into your operation.

Inspection, Mobile Robotics, Polishing, Processing

RoboMill

Inspection, Mobile Robotics, Polishing, Processing

RoboMill

With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge. ASK US ANYTHING Ensure the Finest...

Bin Picking, Handling, Robot Vision

BinSpect

Bin Picking, Handling, Robot Vision

BinSpect

Bulk goods can be processed just as well as palletized goods in automated production thanks to “handle-in-the-box” technology. Take advantage of object recognition and...

Handling, Mobile Robotics

Palletizing and Depalletizing

Handling, Mobile Robotics

Palletizing and Depalletizing

We optimize your manufacturing processes with sophisticated, automated handling solutions – even in harsh, industrial environments. ASK US ANYTHING Precise position determination as the...

You want to make your production more efficient through automation?

Contact us to find individually tailored solutions for your operation. In the last 40 years we have solved many more tasks than we can list here.

optimize production through automation

Solutions

Choose between robot-based handling of workpieces, automatic inspection and measurement of production parts or robot-controlled deburring, polishing or grinding.

Solution

Processing

Solution

Processing

Deburring
Cast Cleaning
Grinding
Polishing

Solution

Handling

Solution

Handling

Palletize and Depalletize
Automated Machine Loading and Unloading
Bin Picking

Solution

Robot Vision

Solution

Robot Vision

Surface Inspection
Metrology
Bin Picking

Solution

Mobile Robotics

Solution

Mobile Robotics

Automated Machine Loading and Unloading
Palletizing and Depalletizing
Testing

The post Automated Machine Loading and Unloading appeared first on Autision Group GmbH.

Palletizing and Depalletizing

Wed, 01 Jun 2022 08:11:40 +0000

Palletizing and Depalletizing

We optimize your manufacturing processes with sophisticated, automated handling solutions – even in harsh, industrial environments.

ASK US ANYTHING

Precise position determination as the key to automated handling

Using different measuring systems (2D, 3D or tactile), the palletizing robot determines the exact position of the workpieces to be picked up. This technology thus solves the greatest challenge of automatic palletizing.

Weld and Braze Seam Inspection Robiscan

Lorem ipsum dolor sit amet, consectetur adipiscing elit. Integer maximus facilisis quam vel laoreet. Aliquam non lacinia erat. Praesent ac metus cursus, varius augue vel, tempus nulla.

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Key points

Automated palletizing is another piece of the puzzle for high cost efficiency in your production.

Vision system for position detection

Product weight variable up to 200 kg

Up to 100parts/min

Barcode recognition system for product documentation

Multiple gripper for workpiece and intermediate layers

Pallet circulation system with pallet centering

Applications

Discover the different ways to integrate automated handling into your operation.

Inspection, Mobile Robotics, Polishing, Processing

RoboMill

Inspection, Mobile Robotics, Polishing, Processing

RoboMill

With human-robot collaborations, you can polish any surface from a batch size of 1- without any programming knowledge. ASK US ANYTHING Ensure the Finest...

Automated Machine Loading and Unloading, Handling, Mobile Robotics

Automated Machine Loading and Unloading

Automated Machine Loading and Unloading, Handling, Mobile Robotics

Automated Machine Loading and Unloading

Loading of all types of machines and equipment, feeding and removal of parts from machines, fixtures, equipment, testing machines, rotary indexing tables, machine tools,...

Bin Picking, Handling, Robot Vision

BinSpect

Bin Picking, Handling, Robot Vision

BinSpect

Bulk goods can be processed just as well as palletized goods in automated production thanks to “handle-in-the-box” technology. Take advantage of object recognition and...

You want to make your production more efficient through automation?

Contact us to find individually tailored solutions for your operation. In the last 40 years we have solved many more tasks than we can list here.

optimize production through automation

Version 1: Measurement in 2D

In 2D measurement, the palletized material is detected by an image processing system and the position of the coordinates is transmitted to the robot controller.

Depending on the application, this can be sensor-guided (system integrated on the robot gripper) or static (sensor above the depalletizing area). Both variants ensure absolute safety when handling the workpieces.

Version 2: Measurement in 3D

In addition to measuring the position of the workpiece on the pallet using the X and Y coordinates, the height of the palletized goods is also determined.

Version 3: Mechanical Measuring Device

Another variant for detecting the position of the workpiece is traversing the workpieces with a tactile probe. Here, the theoretical position of the workpiece is checked at predefined reference positions and the exact position is calculated.

Solutions

Choose between robot-based handling of workpieces, automatic inspection and measurement of production parts or robot-controlled deburring, polishing or grinding.

Solution